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How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

This is a plant of PepsiCo, where chips Lay?s are produced. It has been opened recently in the city Azov of Rostov region. Let?s go over the whole sequence of production.

How Lays Are Manufactured in Pepsico Factories

Peeling, assortment and cutting potato

Before potatoes go to the cutting machine workers check if there are any defects on the vegetables or not. If there are some they are cut out.

How Lays Are Manufactured in Pepsico Factories

There are special sorts of potato, which are acceptable for chips-making, such sorts have higher content of starch.

How Lays Are Manufactured in Pepsico Factories

All the workers regularly have a medical and a certificate that they are healthy, and they all wash their hands before working.

How Lays Are Manufactured in Pepsico Factories

Peeling does in the abrasive barrels with periodical moving. First needed quantity of potato is weighed in a special bunker to go to the barrel.

How Lays Are Manufactured in Pepsico Factories

Cutting, each piece shouldn?t be thicker than 2mm.

How Lays Are Manufactured in Pepsico Factories

The very ?heart? of chips production line ? a frying bath. The whole world has no analogous equipment, it has been made specially for PepsiCo and forbidden to be shown.

How Lays Are Manufactured in Pepsico Factories

Thin potato pieces are fried during 3 minutes at temperature 180 degrees Celsius. Oil and potato of high quality ? guarantee of good taste of chips.

How Lays Are Manufactured in Pepsico Factories

Check of quality is necessary daily.

How Lays Are Manufactured in Pepsico Factories

That?s the stage when all additives are added to the chips. Their main constituent is salt.

How Lays Are Manufactured in Pepsico Factories

Chips of three different tastes maybe made simultaneously.

How Lays Are Manufactured in Pepsico Factories

Packing.
The factory may produce 50 thousand tons of ready product annually. Sounds fantastic!

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

As you may see not many people work here. The process is automated. It?s for the better, none of us would like to know that different people have touched your food?

How Lays Are Manufactured in Pepsico Factories

Precise weighing

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

Dried crust production at the same factory

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

12 tons of ready product each day

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

Stuff of the factory

How Lays Are Manufactured in Pepsico Factories

The factory itself

How Lays Are Manufactured in Pepsico Factories

How Lays Are Manufactured in Pepsico Factories

Bon appetit!

How Lays Are Manufactured in Pepsico Factories

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